INCRO has technology for Ammonium nitrate (explosive grade) production. The process is divided into two clearly defined sections, Liquid and Solid. The liquid section, where ammonium nitrate solution is manufactured, is common for fertilizers and explosives, being the solid section the one setting the main differences between both grades.
INCRO has two processes to manufacture concentrated ammonium nitrate solution by reacting nitric acid 52-60% and ammonia. Depending on final use, solution can be manufactured with 80-96% concentration.
It relies on the use of a small Pipe Reactor to react nitric acid and ammonia. It is a low to medium pressure (2.-4 barg) process and specially suitable for small plants, or batch production. Main advantages:
Main reaction takes place at relatively low pressure (0.5-1.5 barg) in a solution loop, where ammonia, nitric acid and solution are thoroughly mixed in a multitubular reactor to ensure a smooth efficient reaction. Main advantages:
The 95-96% Ammonium nitrate solution is mixed with a prilling and porosity enhancing additive and the resulting mixture is sprayed, using INCRO’s specially designed buckets, from the top of the prilling tower.
Prills are collected at tower bottom and advanced to the pre-dryer / dryer, where humidity is reduced and porosity obtained.
Dry prills are screened, to separate oversizes and fines, which are melted and recycled to solution concentration, whereas on-size product is cooled down below 30ºC, using conditioned air. Finally product is coated before storage.
INCRO has designed a full integration / recycling / recovery of gases, including prilling tower gases, to recover nutrients, stabilize prilling tower conditions regardless of ambient conditions and reduce final washing step size.
INCRO’s process allows getting high quality porous ammonium nitrate, with very low moisture and high porosity (even 15%), suitable for high fuel absorption, producing ANFO explosive with excellent velocity of detonation, ignition capacity and propagation stability.
Both reaction systems are energy self-sufficient and incorporate high efficiency scrubbing systems, fully integrated with the reaction and concentration equipment.
Resulting solution has many uses:
INCRO has carried out a continuous research to improve process safety, control and environmental efficiency, resulting in additional safety features / equipment, improved pH control systems and upgraded scrubbers that allow fully recovery of dirty condensates, as well as draining of clean condensates fully complying with the most strict legislation.